Complete planar anatomical diagram of the in-mold labeling (IML) system


Release date:

2020-09-16

Author:

Hanli New Materials

The in-mold labeling production system comprises an injection molding machine, molds, a robotic arm, label stock, raw materials, auxiliary equipment, and more; however, integrating all these components into a cohesive, efficient system is essential.

Complete planar anatomical diagram of the in-mold labeling (IML) system

An in-mold labeling production system comprises an injection molding machine, molds, a robotic arm, label stock, raw materials, and auxiliary equipment. However, to integrate all these components into an efficient, cohesive system, equipment compatibility is a critical factor for successful operation. Typically, the configuration of in-mold labeling equipment involves several key considerations: the project evaluation timeline, upfront capital investment, and the technical synchronization of the injection molding machine, molds, in-mold labeling (IML), and the robotic handling system. Moreover, the overall production system encompasses multiple modular units that contribute to product formation, making after-sales service support for each module equally important.


 Han Li  Han Li  Han Li  Han Li  Han Li  Han Li

 

Leveraging robust R&D and manufacturing capabilities, we boast mature in-mold labeling technology, enabling independent project execution while offering specialized ancillary design services and in-house production. We conduct preliminary development of in-mold labeling solutions tailored to each product’s unique structure and provide guidance on material selection, delivering custom‑made, proprietary in-mold labeling systems for our clients.

  Han Li

 

The in-mold labeling integrated production system delivers stable output, high yield, and consistent product quality. It reduces the footprint of finished products, thereby improving space utilization; within the same timeframe, it can double production capacity while cutting energy consumption and labor costs, ultimately lowering overall expenses and enhancing price competitiveness.

 

A Little World of Knowledge:

Customers often ask whether yogurt cups are recyclable.

Yes, yogurt cups are recyclable, but they’re not collected by most municipal waste programs. Yogurt containers—except for hummus tubs and cream cheese containers—are made of polypropylene. Recycling polypropylene is more expensive than other plastics, so most utilities choose not to accept it. Even when they do collect yogurt containers, the material is melted down and blended with other plastics to create “mixed plastic.”
Perhaps we could find a local recycling center that accepts yogurt cups and other polypropylene plastics.

Berry Plastics’ SelecTE™ line comprises a distinctive range of irregularly shaped, tamper‑evident food storage containers that utilize in‑mold labeling on three or five sides. These containers allow consumers to view the quality of the food through their transparent walls, and because the container, lid, and label are all made from polypropylene, the entire package is recyclable.

 Han Li

 

There are also many ways to “repurpose” yogurt cups, such as:

 Han Li

  The收纳小当家 can be stacked and arranged inside a cabinet to neatly roll up socks.
  

 Han Li

  Seed cultivation container

 Han Li

Ice pop molds (just pour in some fruit juice and insert the popsicle sticks)

Editor’s musings:

As we strive to better leverage and integrate product development with the materials themselves, defining its market positioning, target consumer segments, and even the choices made for packaging and production processes all play a critical role in determining the product’s success. When a high‑quality product fails to resonate with consumers on a functional level, its appearance and color must step up to capture attention. Color leaves an especially powerful impression, so it is essential that we learn to communicate through the product—understanding it as deeply as we understand ourselves. By harnessing color, we can convey the design concept and communicate key information about the product’s functionality. Accordingly, careful selection at every stage and seamless coordination across all components are paramount; only with such expertise can we achieve a flawless aesthetic and enhance the product’s overall value.

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