PE heat transfer film: What are the types of heat transfer?


Release date:

2021-04-28

Author:

Hanli New Materials

PE thermal transfer film is a cutting-edge printing technology that has been introduced from abroad for more than a decade. This printing process comprises two stages: transfer and post‑transfer processing. During the transfer stage, dot‑based printing—achieved at resolutions of up to 300 dpi—is used to pre‑print the design onto the film surface. PE thermal transfer films deliver rich tonal gradations, vibrant colors, and an extensive range of visual effects, with minimal color variation and excellent reproducibility, thereby meeting designers’ requirements and making them well suited for high‑volume production.

PE heat transfer film: What are the types of heat transfer?

PE heat transfer film is A new printing technology, introduced from abroad, has been in use for more than a decade. This printing method comprises two stages: transfer printing and subsequent post‑processing. Transfer printing employs dot‑matrix printing (with a resolution of up to 300 dpi), whereby the design is pre‑printed onto a film surface. PE heat‑transfer films deliver rich tonal gradations, vivid colors, and an extensive range of visual effects, with minimal color variation and excellent reproducibility, thus meeting designers’ requirements and making them well suited for high‑volume production.

 PE heat transfer film: What are the types of heat transfer?

Transfer printing, through a single pass of the heat transfer press (applying heat and pressure), transfers… PE heat transfer film The exquisite patterns are transferred onto the product’s surface. After molding, the ink layer seamlessly integrates with the surface, delivering a lifelike, aesthetically pleasing finish that significantly elevates the product’s perceived quality. However, because this process is highly sophisticated and requires imported materials for PE thermal transfer films, its printing costs are higher than those of other techniques.

Heat transfer printing is divided into roll-to-roll heat transfer (suitable for high-volume production) and digital heat transfer (ideal for small batches and products with unique characteristics).

The difference between the two:

PE heat transfer film Heat Transfer Production Process:

1. Create high-resolution images;

II. Fabricate a dot‑matrix intaglio electro‑engraved plate according to the image dimensions;

3. Print the intaglio plate on the printing press. PE heat transfer film On the surface, a thermal transfer film is formed, enabling the printing of thousands of meters of finished patterns within one hour.

4. Mount the PE thermal transfer film onto the heat‑transfer press for printing. The process is simple, requires no color registration, and produces the design in a single pass.

A heat-transfer gold‑stamping machine, operating eight hours per day, can print tens of thousands of products. It is suitable for use on ABS, PE, PP, EVA, leather, stainless steel, glass, wood, and coated metals.

PE heat transfer film Production process:

1. Create high-resolution images;

II. Use a thermal transfer printer to print designs onto thermal transfer paper at a rate of several hundred meters per hour;

3. Ordinary machinery such as hot-stamping machines can be used to print patterns on products; the process is simple, with patterns formed in a single pass and no need for color registration.

A single machine can produce thousands of items per day during an eight-hour work shift. It is compatible with ABS, PP, leather, and ceramic-coated mugs.


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