What are the advantages of in-membrane lamination?


Release date:

2022-01-13

Author:

Hanli New Materials

The requirements for in-mold labels stipulate that the machines used to apply labels inside the mold must exhibit high stability, as this is a critical factor in controlling non‑conformity rates and production efficiency. As for the mold material, it must ensure that, when the label is electrostatically adhered, the mold steel can securely hold the label, and that the electrostatic charge is completely dissipated once adhesion is complete.

What are the advantages of in-membrane lamination?

   In-membrane lamination What are the advantages?

  1. A brand-new, beautiful appearance.

  The internal label applied inside the film seamlessly integrates with the plastic, conforming to the bottle’s shape and deformation without leaving bubbles or wrinkles. Meanwhile, the in-mold label boasts exquisite printing and can undergo laser engraving, aluminum plating, and other finishes, significantly elevating the product’s packaging quality.

 What are the advantages of in-membrane lamination?

  2. Anti-counterfeiting function.

   In-membrane lamination The labeling system is relatively complex, which reduces the likelihood of counterfeiting and provides manufacturers of plastic packaging products that prioritize quality, excellence, and brand reputation with a highly reliable means of safeguarding their brands.

  3. Peace and environmental protection.

  Typically, labels are applied after the container has been molded. In‑mold labeling and container molding must be completed in a single step to prevent contamination of pathogens during the labeling process. Additionally, since the in‑mold label is chemically identical to the bottle body, they can be recycled together, resulting in a high recovery rate.

  4. It is resistant to peeling and does not easily break. The internal label of the mold is waterproof, oil‑resistant, mildew‑proof, and resistant to acids, alkalis, and abrasion, making it highly durable even under demanding conditions.

  5. The label is embedded within the sidewall of the plastic container, increasing the sidewall’s compressive strength by 20% and preventing deformation and delamination under compression.

  6. In-mold lamination and container forming are completed in a single step, accelerating packaging production and improving charging‑cable efficiency by 5% to 20%. After charging, the manual labeling process can be eliminated, thereby reducing costs.

  Labels can be replaced without interrupting production.

  Overall composite adhesion is significantly lower than that of standard labels and direct silk-screen printing.

  To In-membrane lamination What are the requirements for machines, molds, robots, and labels?

  To apply labels to molds, specially designed tooling is required. In-mold labeling is a circular production system that demands close coordination among mechanical components, mold structural design, mold materials, plastic resins, label substrates, and robotic systems. For this reason, it serves as a benchmark for the technical expertise and integration capabilities of label‑applying equipment suppliers. The overall equipment is both costly and highly viable. At the same time, we recognize that these factors, to a certain extent, raise the difficulty and cost of product counterfeiting, providing legitimate manufacturers with a reliable means of brand protection.

  In in-mold labeling, the four key components—machinery, molds, robots, and labels—form a complete production system. Each component has its own specific requirements, which are seamlessly integrated to ensure the successful execution of the entire in-mold labeling process.

  The requirements for in-mold labels dictate that the equipment used to apply labels inside the mold must exhibit high stability, as this is a critical factor in controlling non‑conformance rates and production efficiency. With respect to mold materials, the steel should ensure secure electrostatic adhesion of the label; once adhesion is complete, the electrostatic charge must be fully dissipated. Additionally, the mold must resist rusting when exposed to moisture. The quality of the label‑molding tooling is paramount—any dimensional inaccuracies can adversely affect the product’s appearance. Furthermore, the robotic handling system must meet stringent precision standards to reliably position the label on the mold with exact accuracy.


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