How is a heat-transfer film made?

Heat transfer film The manufacturing processes can be categorized into screen-printed heat-transfer films, gravure-printed films, and high-definition digital-printed films. Screen-printed heat-transfer films are relatively rare and employ an outdated process. Gravure printing… Heat transfer film It has a wide range of applications. High-definition digital thermal transfer film is highly versatile and can be produced in any quantity, but it comes at a relatively high cost.

Intaglio thermal transfer film and high-definition digital printing Heat transfer film Comparison: 1) Process differences. Gravure printing is complex, while high‑definition digital printing is simpler. The key distinction is that gravure requires a printing plate, whereas high‑definition digital printing does not. Simply put, digital printing uses a printer to directly produce the image. 2) Order flexibility. Gravure is best suited for large‑volume orders, while high‑definition digital printing works well for both large and small runs. 3) Pricing. Gravure equipment is relatively inexpensive, and the cost of gravure plates is significantly lower. In contrast, high‑definition digital printing involves higher equipment costs, resulting in higher per‑unit pricing. 4) Production lead time. Gravure has a longer production cycle: typically three days to set up the plate, four days to create the design, seven days overall, and up to ten days during peak periods. High‑definition digital printing—designing, printing, and shipping—takes only about three days. 5) Texture. Gravure ink layers are thinner, around 25 µm, whereas high‑definition digital printing uses ink layers approximately 100 µm thick. The difference is quite noticeable; when you touch a high‑definition printed image, you can feel the distinct ink texture. For fine‑text printing, high‑definition digital printing delivers superior results. 6) Facility requirements and environmental impact. Gravure presses are large, occupy considerable space, and generate substantial pollution. High‑definition digital printing, with its compact equipment and lower emissions, is more environmentally friendly.

Jiangsu Hanli New Materials Co., Ltd. primarily manufactures: in-mold labels and decorative films, Heat transfer film Transfer films, Hanli thermal transfer, thermal transfer processing, PE thermal transfer film, glass thermal transfer film, thermal transfer machines, thermal transfer printing films, and more; our headquarters is located in the beautiful Songjiang University Town of Shanghai. Upholding the entrepreneurial spirit of “never good enough,” we have weathered 20 years of challenges and now employ over 500 staff members, including more than 120 technical professionals and a 15‑person R&D team, operating on a 50,000‑square‑meter site. We conduct business guided by the long‑term philosophy of “integrity toward customers, integrity in the market, and integrity to society.” We treat printing as an art, embracing an endless pursuit of artistic excellence. Adhering to the principle of “mutual benefit and win‑win cooperation,” we look forward to advancing hand in hand with new and longstanding customers and friends at home and abroad.